The specifications of printing grade polycarbonate film:
Property
|
Specification
|
Thickness
|
0.005" - 0.1" (0.127 mm - 2.5 mm)
|
Transparency
|
≥ 80% light transmission
|
Haze
|
≤ 1.0%
|
Size
|
915mm*1820mm
|
Impact Strength
|
> 30 ft-lb/in (Izod Notched)
|
Tensile Strength
|
9,500 psi (65.5 MPa)
|
Elongation at Break
|
100% - 150%
|
Flexural Strength
|
13,500 psi (93.1 MPa)
|
Thermal Resistance
|
-40°C to 130°C (-40°F to 266°F)
|
Coefficient of Thermal Expansion
|
6.8 x 10^-5 /°C
|
Dielectric Strength
|
17.7 kV/mm (450 V/mil)
|
Surface Hardness
|
> 2H (pencil hardness)
|
Chemical Resistance
|
Resistant to many acids, alcohols, and oils
|
Moisture Absorption
|
0.15% (24 hours, 23°C)
|
UV Resistance
|
UV stabilized (for outdoor applications)
|
Printing grade polycarbonate film is a high-performance thermoplastic material renowned for
its excellent balance of clarity, strength, and versatility. Here’s a detailed description of its
properties, applications, and advantages:
Key Features:
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Optical Clarity:
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High transparency, typically with over 90% light transmission.
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Low haze and high gloss finish, providing clear and vibrant printed graphics.
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Durability:
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Exceptional impact resistance, much higher than glass and acrylic.
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High tensile and flexural strength, ensuring longevity and resilience.
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Resistant to cracking, breaking, and abrasion.
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Thermal Resistance:
-
Wide operating temperature range from -40°C to 130°C (-40°F to 266°F).
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Good dimensional stability under varying temperature conditions.
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Chemical Resistance:
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Resistant to a wide range of chemicals, oils, and solvents.
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Suitable for environments where exposure to harsh substances is common.
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Electrical Properties:
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Excellent electrical insulation properties.
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Suitable for applications requiring dielectric strength.
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Surface Quality:
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Smooth, uniform surface ideal for high-quality printing.
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Available in various finishes, including matte, gloss, and textured.
Applications:
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Graphics and Printing:
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Overlays, labels, nameplates, and control panels.
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Suitable for screen printing, digital printing, and thermal transfer printing.
-
-
Electronics:
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Membrane switches, touch screens, and display panels.
-
-
Automotive:
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Instrument panels, interior components, and dashboard overlays.
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Industrial Applications:
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Control panels, machine covers, and protective barriers.
-
-
Signage:
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Backlit displays and illuminated signs.
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Printing Techniques:
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Screen Printing:
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Durable, vibrant colors suitable for high-volume production.
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Ideal for both large and small prints.
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Digital Printing:
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High-resolution prints with intricate details.
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Flexible for short runs and custom designs.
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Thermal Transfer Printing:
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Provides durable and resistant prints.
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Commonly used for barcodes, labels, and identification tags.
Advantages:
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Ink Adhesion:
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Polycarbonate film requires surface treatment (e.g., corona treatment) to enhance ink adhesion.
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Proper preparation ensures durable and high-quality prints.
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Environmental Resistance:
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UV stabilized grades available for outdoor applications.
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Maintains performance in harsh environmental conditions.
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Versatility:
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Can be used in a wide range of applications across different industries.
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Available in various thicknesses and finishes to meet specific needs.
Considerations:
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Surface Treatment: Ensuring proper surface treatment is crucial for optimal ink adhesion and print quality.
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Compatibility: It is important to match inks and printing methods with the specific grade of polycarbonate film to avoid issues such as smudging or poor adhesion.
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Environmental Factors: Consideration of exposure to UV light, chemicals, and other environmental factors is important for ensuring the longevity of printed graphics.
Production and Package and Delivery